Plastics & Elastomers.

Eliminate electrostatic discharges with PRE-ELEC®

Unlock new possibilities with Premix’s electrically conductive plastics

Typically, plastics have insulative nature with resistance of over 1011 ohm. Premix’s electrically conductive plastic compounds contain carbon black (or carbon fibre) which lowers their resistance substantially. They are not as conductive as metals, but very useful as a replacement in many applications, as they are lighter and cheaper, corrosion resistant, and easy to process into different shapes.

Conductivity
Applications

Premix’s electrically conductive plastics can be used in

  • ESD packaging and ESD environments
  • ATEX environments
  • EMI shielding
  • Liquid level detection
  • Sensor technologies

ESD packaging and ESD environments
Modern electronics with very small-scale components can break, damage or malfunction because of unintended electrostatic discharges (ESD). For this reason, electronics need to be stored and transported in packaging which protects them from ESD. Also, environments where electronics are produced and used, need ESD protection.

Premix plastics are a good solution for packaging materials for storage and transportation. They can also be used in equipment used in ESD protected environments.

ATEX environments
In environments where there are present flammable or explosive materials that easily ignite (dust, fumes and classified chemicals), electrostatic discharge can even cause explosions. Using conductive materials, such as Premix’s compounds, helps minimizing the risk of electrostatic discharges.

EMI shielding
Fragile electronics are also vulnerable to electromagnetic interference (EMI), which can cause breakage, damage, or malfunction. Electrically conductive plastics can be used in EMI shielding which prevents the electromagnetic interference influencing the electronics.

Liquid level detection
Premix’s electrically conductive plastics has also been used very successfully in liquid level detection, for example in in-vitro diagnostics.

Signal transfer / Sensor technologies
Electrically conductive plastics can be used in safety edges, body monitoring devices, and other wearable applications. They also provide safety for passengers in transportation, hospitals, and other care settings and can be used in sports applications.

Controlling static electricity

Electrical conductivity can be added to plastics using various additives, but carbon black has become the most widely used and established electrically conductive additive since it is a permanent property for the material. The PRE-ELEC® carbon black and fibre compounds and concentrates produced by Premix Group are designed to provide reliable and consistent electrical conductivity for various applications across multiple industries. The PRE-ELEC® product line is known for its versatility and high performance. The products typically have much lower surface resistance than 109 ohms, and can be customised to fulfil specific requirements.

Premix introduced their first electrically conductive plastic compound in 1983 as one of the first companies in the world. Today, the PRE-ELEC® product family covers wide areas of the conductivity spectrum and a large selection of base polymers.

The PRE-ELEC® range
Premix PRE-ELEC range of conductive plastics
Applications

The PRE-ELEC® Conductive plastics can be used in various applications such as

  • Sheets, canisters, and packaging
  • Pipes and cable jacketing
  • Safety tools and equipment
  • Medical devices and applications
Explainer: How electrically conductive plastics can protect from electrical shocks

Partner with Alsiano and Premix for your next project

Ready to elevate your products with electrically conductive plastics? Contact us today to learn more about the PRE-ELEC® range and how we can help you achieve your goals.

Give us a call at +46 703 288 884, or fill in the form.

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Safety in ESD and ATEX environments

ESD – uncontrolled discharge
ESD appears when a person or an object is charged because of static electricity e.g. from rubber shoe soles on a carpet. In the electronics industry, ESD is a recognised problem where even very mild electric shocks that a person might not even notice, can cause damage.

EX/ATEX – explosive environments
In explosive (Ex) environments, electric sparks are especially dangerous. Explosions can occur when these factors combine:

  • Dry air
  • Explosive substances in the air, such as
    • Oil fumes, gasses.
    • Dust from agricultural products, such as flour, sugar, cereals, soybeans, rice, etc.
    • Dust from coal, medicines, wood, textiles, etc.
  • Ignition source (e.g. ESD)

It is important to note that plastics can be a source of electric discharge if the resistance of the material is over 109—1012 ohms. Using that kind of plastic in equipment might cause dangerous explosions in ATEX environments.

Conductivity requirements by ATEX
The requirements related to avoidance of electrostatic charges of non-metallic materials are listed in chapter 7.4 of IEC EN 60079-0 Standard “Electrostatic charges on external non-metallic materials”. The surface resistance levels must stay below 1 GΩ at (50 ± 5) % relative humidity, or below 100 GΩ at (30 ± 5) % relative humidity.

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